I’m working on the finished loft stairs in the master bedroom, focused on newel construction. One challenge I’ve had to address is scaling up the newels and constructing a hollow core box newel using Fastenmaster Headlok lags.
l’ve had factory-built newels on hand for sometime. It is from them that I scaled the loft pony wall end newel, since they all have to line up. It would have been easier if the previous stair builder had been more conventional, but our stairs have a mini-landing of one tread at the top, creating a need for a double top newel. about 6″ apart. Not ideal, but what we’ve got….more on that later.
It’s been a challenge to get all the cuts just right and level up a newel. I’ll put out more later on the complete stair install. Previous to this I’ve glued up a humongous outer skirt/stringer.
Below are a few photos, showing the core of the newel, clamping, and the mostly finished newel. The top fastener is just a temporary screw to aid in leveling. The newel is counter bored to the depth of the head with a 5/8″ paddle bit. Not visible, a block has been cut to fit into the hollow core between the box newel and the stair stringer.